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FLAKER |
TOP FEED FLAKER |
BOTTAM FEED FLAKER |
 For products with low viscosity and good adhesion properties. The rotating drum dips directly into the melt contained in a heated pan under the drum. A film of product solidifies immediately on the drum surface during its contact with the melt. In addition, a thin layer of liquid adheres to the solid layer, passes out of the pan and solidifies during completion of the drum revolution.
This system is used for low viscosity products with good adhesion to metal surfaces. Among the products processed on this type of drum flaker are phtalic anhydride, caprolactam, fatty acids, bisphenol, naphthalene and DMT |
 A heated applicator roll is located under the drum and dips into the melt. The film of liquid melt that sticks to the applicator roll is transferred to the cooling drum and solidifies. For products with good adhesion to metal surfaces and low to moderate
viscosities, flake thickness may be controlled between certain limits. Applications are flaking of various waxes, resins, and
catalysts. |
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Shanta Who have proven the records of two decades experience in Chemical Flaker manufacturing and are known for Quality. Competitive Price and Delivery in Time.
We have installed 300 FLAKER MACHINES all over INDIA in varios products and various types. Special fumetight FLAKER Design for Hazards Gases, Flammable Materials and for to prevent the dusty atmosphere with customs build with full range.
PRINCIPALS OF OPERATIONS
The SHANTA Flaker & Drum Dryer Co. Pvt. Ltd. Offer a Flaker to convert molten Chemical into solid flakes.This is achieved by forming a thin layer of molten product on the outside surface of a rotating drum and causing this to be solidified by spraying cooling water from inside surface of the drum. An adjustable scrapper continuously removes the solidified from the drum surface in flake forms. |
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DRUM : MATERIAL OF CONSTRUCTION |
| It can be Mild Steel, Stainless Steel with / without Hard Chrome plating, Normally monoblock for weldable material . This construction ensure lifelong alignment. Surface will be machined and ground finished. Drum roating on antrifriction self aligning ball/roller bearing with standard housing. |
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DRIVE |
| Heavy duty drive is designed for smooth, continuous and troble free running. V-pulley or variable speed arrangement also provided for optimum performance. |
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COOLING / HEATING |
| Water through spray pipe with reading glands / steam rotary. |
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STANDARD SIZES : DRUM DIMESIONS |
| DIMESIONS : (mm) |
600 |
1000 |
1000 |
1250 |
1250 |
1250 |
1500 |
| LENGTH : (mm) |
1000 |
1250 |
2000 |
2000 |
2500 |
3000 |
3000 |
| GROSS AREA : (mm) |
2.00 |
4.00 |
6.00 |
8.00 |
10.00 |
12.00 |
14.50 |
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STANDARD ACCESSORIES |
| The FLAKER MACHINE will be complete with 1440 R.P.M. 3 phase, 415 Volts, TEFC / ISD motor, with Gear Box, Tray, Hopper M.S. Hood, Belt Guard, Machine mounted on heavy base plate for trouble free service. |
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OPTIONAL FEATURES |
| Screw Conveyor, Flake Breaker, Film Thickness controller, Complete enclosure of Hazards applications. |
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PILOT PLANT |
| We have a pilot unit which availble for to take running trial on receipt of a sample about 15kg. We carry out the test on it to produce reliable in formations on output and for the scalling of purpose. |
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